About Ultra-high frequency welding method for photovoltaic panels
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6 FAQs about [Ultra-high frequency welding method for photovoltaic panels]
What is ultrasonic metal welding?
Ultrasonic metal welding meets the challenge of advanced technology applications. Ideal for welding nonferrous metals, Emerson ultrasonic metal welding systems meet the production demands of consumer brands and OEMs in the automotive, HVAC and electronics industries.
How does ultrasonic welding work?
During the ultrasonic welding operation, the upper metal component is oscillated by the horn against the lower component. This rapid, oscillating shear force disrupts surface oxides, contaminants and asperities, creating pure metal-to-metal contact until the oscillation stops at the of the weld cycle.
How fast can a continuous feed welding system operate?
Continuous-feed welding systems can operate at speeds up to 22 meters per minute. How Branson ultrasonic metal welding produces superior performing bonds. During the ultrasonic welding operation, the upper metal component is oscillated by the horn against the lower component.
Does ultrasonic welding machine provide feedback data during the welding process?
The ultrasonic welding machine provides feedback data during the welding process. In this study, the power and transverse sonotrode displacement data during the welding processes were collected and studied to understand the phenomena happening at the interface.
What is continuous ultrasonic welding?
Continuous ultrasonic welding is a high-speed joining method for thermoplastic composites. Currently, a thin film energy director is used to focus the heat generation at the interface. However, areas of intact energy director remain in the welded seam, which significantly lowers the weld strength, and result in a non-uniformly welded seam.
What equipment is used for continuous ultrasonic welding?
Figure 3. (a) Overview of setup used for continuous ultrasonic welding: (1) pneumatic press, (2) converter, (3) booster, (4) rails for moving the stack, (5) stepper motor; (b) (6) Sonotrode with indicated welding direction, and (7) bar clamps; and (c) close-up of weld seam (blue area) and sonotrode with indicated dimensions.