About Sheet metal processing technology of energy storage box
The selected process parameters in process optimization are those that greatly affect the forming quality of the products and energy consumption in the processing. Many parameters are involved in conventional sheet metal forming process, such as the forming speed, blank holder force, friction conditions, gap between.
Sampling the design space of the selected process parameters is the first step for the response surface model establishment. Orthogonal test design and Latin-hypercube design (LHD).
This optimization aims to obtain a group of optimal processing parameters. When the workpieces are formed at this combination of process parameters, the obtained products are in good.
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6 FAQs about [Sheet metal processing technology of energy storage box]
Does sheet metal forming use a lot of energy?
Sheet metal forming is also an energy-intensive process in manufacturing and consumes a large amount of energy because of its low energy efficiency. In this study, a comprehensive energy-saving method was proposed to reduce the energy consumption and improve the energy efficiency of sheet metal forming.
Why is energy-saving technology important for sheet metal forming?
However, the ultimate electrical energy consumption will still be high due to the inefficiency of forming equipment. Therefore, the energy-saving technology for sheet metal forming should combine the process optimization with energy-saving control method of forming equipment.
How to reduce energy consumption in sheet metal forming?
The proposed process optimization method was melded with previous energy-matching control method of forming equipment to further decrease the energy consumption in sheet metal forming. The comprehensive energy-saving method for sheet metal forming was integrally applied to a stamping process chain.
Can embodied energy be used in sheet metal forming?
In this work, modeling and application of embodied energy of parts for energy saving in the sheet metal forming workshop have been studied. Models of EEPM in sheet metal forming have been established. Energy distribution, energy-intensive processes, and bottlenecks have been identified based on discrete event simulation.
Why is sheet metal forming important?
Sheet metal forming is an important process, especially in the manufacturing industry. However, the drawbacks of large load demand, high energy consumption and waste, and unstable forming quality greatly affect the energy efficiency improvement and energy saving of the process.
What are the energy flow and conversion processes in sheet metal forming?
The energy flow and conversion processes in sheet metal forming process are shown in Fig. 2. The electrical energy is converted into forming energy through several forms by the energy units of hydraulic metal forming equipment, such as motors, pumps, pipes, valves, and cylinders; then, output force and velocity act on the sheet material.